Evolution of Bottling at Black Sheep Brewery

Evolution Bottling and Packaging Solutions have recently installed and commissioned a new 6,000 bph Bottling Line at Black Sheep Brewery, Masham, North Yorkshire.

Black Sheep Brewery have a long heritage in independent beer production, founded in 1992 by Paul Theakston and now managed by son Rob.   Recent expansion of their operations includes a new Bottling Line Installed and Commissioned by Evolution Bottling and Packaging Solution’s team of UK based Engineers.

 

At the heart of the Beer Filling line is an MBF Rinser Filler, Crown Capper, filling 500ml glass bottles.   Filling represents a critical stage in the life cycle of Beer, and for this reason it must be managed with competence and accuracy, maintaining product integrity throughout.  MBF are renowned experts in the careful management of delicate products through the filling process.

The 6,000 bottle per hour machine is supplied with adjustable Change Parts and Universal Transfer Scrolls to accommodate a range of cylindrical bottle sizes. The semi-automatic Clean in Place system facilitates efficient sanitisation between products and importantly occurs without the use of dummy bottles.

An automatic rotary modular labeller from P.E. Labellers provides three self adhesive labelling stations for the efficient application of front, back and neck labels.  The modular design brings a degree of future proofing whereby labelling stations can be added or changed to accommodate different labelling requirements. 

Conveyoring and line control was also supplied by Evolution BPS, whose Engineers installed and commissioned the line. 

Talking of the partnership with Evolution BPS, Managing Director Rob Theakston says “We wanted a Machine that was flexible in terms of pack types given the market, service and maintenance is really important so having a UK based support team in Evolution was critical to us, and we are delighted with the relationship we have forged with Evolution”

Evolution of QAS Group

A new spirits facility that allows bottling and packaging from small volumes in single casks to 30,000 litre tankers has been installed by QAS Group in Kirkcaldy, Fife.

 Working predominantly in the spirit drinks industry QAS’ state-of-the-art bottling facility can accommodate delivery of cask, drum, IBC or tanker and can store, blend and prepare all spirit types, pre-bottling. Bottling capabilities consist of manual, semi-automatic and automatic bottling-lines catering for all production run-sizes, from single cask short-runs to multi-case long-runs covering a wide range of bottle shapes and sizes from 3cl and 5cl miniatures to 6ltr bottles. Services include but are not limited to bottle sleeving, bonded rework and luxury gift packing, warehousing, and transport.

 The facility hosts a new 1,800 Bottling and Packaging line provided, installed and commissioned by Evolution Bottling and packaging Solutions.

Example of MBF Rinser, Filler, Capper.

 At the heart of QAS’ 1,800 bottle per hour line is a nine head MBF Synchrofill Rinser, Filler, Capper Block supplied with adjustable Change Parts and Universal Transfer Scrolls to accommodate a range of cylindrical bottle sizes and certain shaped bottles. The semi-automatic Clean in Place system facilitates efficient sanitisation between products and importantly occurs without the use of dummy bottles.

 Secondary sealing of the bottle caps is provided by a Robino and Galandrino capsulator predisposed for PVC, tin and polylaminate capsules.

 An automatic rotary modular labeller from P.E. Labellers provides three self adhesive labelling stations for the efficient application of front, back and neck labels with optical orientation.  The modular design brings a degree of future proofing whereby labelling stations can be added or changed to accommodate different labelling requirements. 

 The line also includes a case sealer from TMG and a case weigher from Logics and Controls.

 Conveyoring and line control was also supplied by Evolution BPS, whose Scotland based team of Engineers installed and commissioned the line. 

 Talking of the partnership with Evolution BPS, Director David Harris says “I have worked with Evolution on many projects over the last 10 years or so and always found them to be thorough, professional and a good company to work with.”

 Evolution BPS are expert in the supply of equipment to the Spirit Bottling Industry and work in partnership with a selected group of Italian based equipment manufacturers. They are perfectly positioned to supply to the specific need of contract packers where flexibility and ease of changeover is key. Their team of UK based Engineers work in tandem with their Customer Service team to offer first class after sales and technical support.

 

Modularity and Innovation in Labelling Design

"Those who are most capable of adapting to changes survive and succeed." Charles Darwin.

PE LABELLERS has built its reputation on this key point and for almost 50 years now the market continues to prove it right.

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 The PE group has built a strong world wide reputation as a leader in labelling, thanks to its ability to adapt labelling machines to the production needs of companies and meet the increasingly high-quality standards imposed by the market.

Today the beverage industry, from wines to spirits, mineral waters to soft drinks, and beers to drinkable yoghurts, demands a level of competence and flexibility that can be satisfied not only through a modular approach. Making an early move, PE responds with smart Innovation Design solutions. These comprise rotary labelling machines combined with independent self-adhesive stations, cold glue, for fiscal and guarantee seals. In addition, there are linear sleeve models with thermo-retraction tunnels. It also offers special optional solutions such as optical guidance systems, labelling controls, to verify the correct position of the applied labels.

 The concept of modularity is extended to every component of the machines, designed in ergonomic solutions and strongly focused on energy savings. This is why many companies in the markets find in PE machines an effective solution, which results in real savings and the economic optimisation of their production lines. It is therefore not surprising that besides beverages, PE Labellers services the food & dairy, personal and homecare, and chemical and pharmaceutical industries worldwide.

 Whatever the automated solution proposed, the key point remains absolute flexibility in combining the different labelling technologies: pre-cut with hot glue, hot glue reels, cold glue reels, hybrid labelling solutions.

Contact us HERE to find out more.

 

Evolution Team Tackle Ben Lomond in charity appeal

Twelve members (aka "the dirty dozen") of the Evolution team are climbing Ben Lomond on 22nd May aiming to raise £3,000 for Charlie's Therapy Dream. Local 3 year old boy, Charlie Ramage has Hypotonia (Low muscle tone) and Dystonia (high muscle tone) which have left him unable to sit, walk or talk. The family hope to raise £20,000 for the Charity Just4Children who will support them to send Charlie to NAPA Centre in Los Angeles, USA for intensive therapy. Find out more about Charlie’s story here

If you can, please consider supporting the Evolution Team and Charlie with a donation.

https://www.justgiving.com/team/EvolutionBPSLtd

Introducing Miniblock - Wine Filling Technology

Evolution BPS are excited to bring to UK Wine Producers the latest innovation from their partner MBF SpA.  MBF are world renowned for developing innovative bottling solutions for medium and large-sized wine and spirits producers, they have decided to extend their market to smaller wineries with the creation of the Miniblock.  These are monoblocs dedicated to the wine sector which include Rinsers, Fillers and Cappers that do not exceed 3000 b/h and boast the same advanced technology that characterises the entire MBF range.  

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To offer a solution for wineries with lower annual production levels, MBF has created a compact,  high performance machine combining ease of use with minimum maintenance.

Thanks to this solution, these wineries now have a compact system at their disposal, capable of respecting their wine as much as possible.  With Miniblock special attention is paid to minimising the increase in dissolved oxygen pick up and to maintaining product integrity throughout the filling process.

The MBF Miniblock is equipped with a 316 stainless steel filling valve without a seal at the tip,  inert gas injection into the bottle before filling ensures maximum protection of the product from oxygen absorption.

 The turret is equipped with a CIP system for sanitisation with the aid of dummy bottles.

 At the capping phase, the Miniblock provides both the single-head capping turret for straight corks equipped with hopper and channel for feeding caps with a centrifugal system aimed at minimising the formation of dust, and the single-head for screw caps (standard or StelvinLux), equipped with vibrating bowl including capsule level sensor and distribution of the caps at the mouth of the channel.

Different bottle formats can be accommodated with standard or adjustable stars, ensuring a quick and easy format change.

The Miniblock, with a solid construction in stainless steel, can also be equipped with a series of options designed to meet the different needs of customers.

Evolution BEST at PPMA Awards 2018

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Evolution were delighted to recieve an Award in the PPMA BEST Category at the recent PPMA Awards held on 25th September.

The Award recognises the work that Evolution are doing with their local Schools to promote STEM subjects to young people as a vital part of their education.

Evolution, and the packaging sector overall, rely heavily on technical talent not only in their engineering roles, but in all aspects of the business from Sales, Marketing, Customer Service to Engineering itself.  Recognising the importance of STEM based education Evolution have been working hard to support  Peebles High School (PHS) in fostering young engineering talent.

Evolution are proud of their community involvement and in particular want to continue and expand to bring further employment to their local community.  In the last two years the business has doubled its headcount, however in doing so has experienced first hand the impact of a general lack of technical knowledge and the difficulties in securing engineering / technical talent in their own specific sector.

This led to the recognition that the best way to generate Engineers with the correct specific skill set was to develop this in house and as such Evolution employed their first Apprentice in 2017. A year into his training this young man is already making a positive contribution to the business .

The experience of seeking a suitable Apprentice led to the further recognition that sourcing the correct skills and fostering engineering talent needs to start even earlier and Evolution consequently began discussions with Peebles High School as to how they could form links to work together for the benefit of the Schools pupils and provide support and context to their STEM education.  Evolution Bottling and Packaging Solutions are keen to inspire young people to include Science and Technology subjects in their education. Evolution introduced PHS to the Arkwright Scholarship scheme with impressive results in their first year of participating : 3 out of the four students entered reached advanced stages, and in particular one student reached interview stage, a commendable achievement particularly in the School’s first year of involvement.

Inspired by the promotion of STEM Days by trade association charity PPMA Best,  Evolution have continued to work with Peebles High and in February 2018, in partnership with provider The Education Development Trust and Trade Association PPMA, Evolution facilitated an exciting day of hands on STEM activities to Peebles High School Pupils.  STEM activity days are designed to engage pupils in hands on challenges that demonstrate the interaction between Science, Technology, Engineering and Maths disciplines in real life and workplace scenarios. 

With the backing of PPMA Best,  Evolution were able to bring Peebles High School an Education Development Trust STEM day which was delivered to around 220 S3 pupils who were at the critical stage of considering their subject options. The Education Development Trust bring a range of Engineering based education to schools throughout the UK and are endorsed by the Industrial Cadets Accreditation Scheme.  All the pupils involved in the S3 STEM day gained the Industrial Cadets Challenger Award. 

Peebles High School Depute Headteacher Ross McLaren : “STEM days are really important in schools to allow the young people to develop an ambition within the STEM industry. This has been a fantastic event for our Young People, engaging in high quality tasks and we hope to continue to work with Evolution and PPMA to provide similar events in the future.”

Talking of why Evolution wanted to bring this opportunity to Peebles High School, Marketing Manager Susan Brown : “Our business depends heavily on various aspects of engineering – mechanical, electrical, electronic, design. There is a definite skills shortage in these areas and this creates a real opportunity for young people when considering future careers. We want to support our local young people understand the sorts of activities that depend on engineering and technical subjects and hopefully inspire some to pursue these in their future education –knowledge of technical and science subjects are a great asset to many careers.”

Together Evolution, Peebles High School and PPMA Best want to continue to build on this success and ensure that future generations of students continue to benefit from this injection of STEM investment into the pupils education, as such Evolution will be continuing to act as the facilitator for future STEM days to S3 pupils, hopefully encouraging more students to stay with STEM disciplines at the point of subject selection.

In addition, with the support of PPMA Best, Evolution will be mentoring Peebles High School Pupils as they enter their first team in the 2018/19 Engineering Education Scheme.  This scheme sees a team of 4-6 S5/S6 pupils undertake a six month programme working as a team to complete a project which involves addressing a real industry problem presented by the industry mentor. 

Evolution are a progressive business who are keen to encourage the development a growth of future generations of engineers and technicians both generally and specifically within the packaging sector.

Introducing Serac

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Evolution are delighted to have introduced French manufacturer Serac to its portfolio for the supply of Weight Fillers and Volumetric Cup Fillers. 

This relationship fills a gap in the Evolution range, whilst maintaining Evolutions reputation for innovative technology and first class service, values shared by the Serac Group.  This now means that Evolution have a complete offering for the Food, Dairy, Personal Care and Household Chemical Sectors, as well as their existing core market of wines, spirits and soft drinks.